Manufacturing Engineer (San Carlos)

Process Engineer – New Product Introduction (NPI) Location:

San Carlos, CA Employment Type:

Full-Time, Direct Hire Work Arrangement:

100% Onsite

About the Role We are seeking an experienced

Process Engineer – NPI

to join a fast-growing advanced manufacturing organization. This role is critical in

scaling innovative processes from prototype to high-volume production , enabling successful product launches in industries such as

EV, energy storage, and aerospace . You will work hands-on with cutting-edge technologies and collaborate across engineering and customer-facing teams to bridge the gap between concept and manufacturability.

Key Responsibilities Scale processes from prototype to high-volume manufacturing, driving yield, throughput, and cost efficiency. Design, implement, and validate manufacturing processes for scalability and reliability. Build and qualify first articles; ensure readiness for customer and internal validation. Conduct structured experiments and root cause analysis to de-risk scale-up. Develop process documentation and train staff for smooth transition to production. Work directly with advanced materials and high-volume manufacturing methods.

Qualifications Bachelor’s degree or higher in Materials Science, Physics, Chemical Engineering, Chemistry, or related field. 7+ years of hands-on experience in process engineering. Proven track record of scaling processes from prototype to production. Strong background in manufacturability, yield improvement, and cost reduction. Familiarity with advanced manufacturing methods (vacuum lamination, thermally-activated adhesives, roll-to-roll processing, material patterning, laser welding). Proficiency in statistical analysis and tools (JMP, Minitab). Ability to troubleshoot custom manufacturing and metrology equipment. Adaptability to fast-paced start-up environments.

Work Environment Onsite role in a dynamic start-up setting. Physical ability to lift up to 50 lbs. Exposure to manufacturing environments; PPE required.