Job Description
Lead-Mechanical Engineering | Power Electronics Product & Systems
Role
Provide end-to-end leadership for mechanical engineering and thermal systems of power electronics products and integrated systems, ensuring robust mechanical architecture, effective thermal management, environmental protection, manufacturability, and lifecycle reliability across high-power, high-density electrical platforms (Solar Inverters, BESS/PCS, EV Chargers, Electrolysers, and Industrial Power Electronics products.)
Key Responsibilities
1. Mechanical & Thermal Architecture Leadership
Define mechanical system architecture for:
Solar Inverters (String & Central)
BESS / PCS Cabinets & Containers
EV Chargers (AC, DC Fast, Ultra-Fast)
Electrolyser Power Supply Systems and other industrial PE products
Own thermal management strategy:
Natural & forced air cooling
Liquid cooling (cold plate, immersion where applicable)
Heat exchanger and airflow optimization
Define enclosure concepts, IP ratings, corrosion protection, and seismic/wind load compliance.
2. Product Engineering & Execution
Lead teams covering:
Mechanical Design & CAD
Thermal & CFD Engineering
Structural & Sheet-Metal Design
Packaging & Industrial Design
Establish mechanical design standards, guidelines, and review processes.
Drive power density improvements through optimized packaging.
Ensure design trade-offs between cost, thermal performance, reliability, acoustics, and serviceability.
3. Product Development Lifecycle Ownership
Own mechanical development across:
Requirements → Concept → Detailed Design → Prototype → Validation → Production
Implement V-Model / Stage-Gate / APQP processes.
Drive Design for Manufacturability (DFM), Design for Assembly (DFA), and Design for Serviceability (DFS).
Lead value engineering and cost-reduction initiatives.
4. Thermal, Reliability & Environmental Validation
Own thermal validation plans (steady-state, transient, derating analysis).
Drive CFD simulations and correlation with physical testing.
Ensure compliance with:
Temperature rise limits
Noise & vibration requirements
Environmental tests (IP, salt mist, humidity, dust)
5. Manufacturing, Quality & Field Support
Support NPI, pilot builds, and production ramp-up.
Drive mechanical failure analysis, field issue RCA, and corrective actions.
Work with supply chain on:
Vendor qualification
Localization & alternate sourcing
Tooling and fixture development
Improve yield, assembly time, and cost in production.
6. Cross-Functional & Business Engagement
Work closely with:
Electrical & Power Electronics Engineering
Systems & Controls
Manufacturing, Quality, and Supply Chain
Act as mechanical authority in customer and certification discussions.
Support pre-sales and customization efforts.
Build and mentor a high-performance mechanical engineering organization.
Education
BE / BTech in Mechanical Engineering
MTech / MS preferred
Experience
15+ years in mechanical engineering for power electronics or industrial products
Proven leadership in high-power, thermally constrained systems
Experience from concept to mass production environments
Mechanical Design, Thermal Engineering, Packaging & Validation
Should have handled team of mechanical design
Should have experience in Solar Inverter & PCS ,BESS Container Manufacturers
EV Charger OEMs and Industrial Power Electronics Companies.
Technical Competencies
Thermal management of power electronics
CFD tools (ANSYS, Flotherm, Icepak, etc.)
Sheet metal, castings, plastics, and structural design
Enclosure design (IP65/IP66/IP67)
Shock, vibration, seismic & wind load analysis
Acoustic noise reduction
Leadership & Behavioural Skills
Strong system-level thinking
Decision-making under technical and cost constraints
People leadership & mentoring
Cross-functional collaboration
Continuous improvement mindset