Senior Finite Element Analysis Engineer (FEA)

We are seeking experienced

Mechanical Integrity Engineers

with strong expertise in

Stress Analysis

and

Finite Element Analysis (FEA)

to ensure the structural integrity and reliability of aerospace components. This role involves detailed mechanical analysis across a wide range of engine commodities and supports the full lifecycle of product development—from concept to in-service support and disposal.

Key Responsibilities: Perform

stress analysis

and

FEA simulations

to validate mechanical integrity of components such as fans, compressors, casings, combustors, turbines, and structures. Apply

FEA tools

(e.g., Abaqus, Ansys, LS-Dyna) to predict mechanical behavior under various loading conditions including fatigue (low & high cycle), creep, vibration, thermal loads, and extreme operating scenarios (blade-out, over-speed, burst duct). Conduct

mechanical integrity assessments

to ensure product robustness and compliance with design requirements. Support

in-service engine safety

through stress analysis and mechanical evaluations. Lead

Design of Experiments (DoE)

and mechanical testing to validate stress predictions and improve design reliability. Collaborate with multi-disciplinary teams to ensure designs meet performance, manufacturability, cost, and weight targets. Define and execute analysis plans aligned with project milestones, cost, and quality goals. Recommend design optimizations using

Robust Engineering

principles and stress analysis insights. Drive continuous improvement in

FEA methods , stress analysis processes, and mechanical integrity tools. Act as a subject matter expert in

stress analysis

and

FEA , sharing knowledge across engineering functions.

Technical Skills Required: Strong experience in

Finite Element Analysis (FEA)

using tools such as

Abaqus, Ansys, LS-Dyna . Proficiency in

stress analysis , mechanical behavior prediction, and failure mechanism evaluation. Familiarity with meshing tools (e.g., Hypermesh, Unigraphics) and data management systems (e.g., Teamcenter). Understanding of material science, crack propagation, contact mechanics, and thermo-mechanical fatigue. Ability to communicate complex

FEA and stress analysis

results to internal and external stakeholders. Knowledge of aerospace product integrity, liability, and certification frameworks.

Qualifications: Degree in Mechanical, Aerospace, or Structural Engineering (BE/BTech/MSc/MEng). 1 to 10 years of hands-on experience in

FEA ,

stress analysis , and

mechanical integrity

in aerospace or related industries.