Senior Packaging & Labelling Engineer

At Alcon, we're passionate about enhancing sight and helping people see brilliantly. With more than 25,000 associates, we innovate fearlessly, champion progress, and act swiftly to impact global eye health. We foster an inclusive culture, recognizing your contributions and offering opportunities to grow your career like never before. Together, we make a difference in the lives of our patients and customers. Are you ready to join us?

This role is part of Alcon's Engineering function, a team focused on improving quality, processes, products, packaging and materials across our business to help deliver brilliant outcomes. The Sr. Associate, Packaging Engineering, is primarily responsible for designing and developing product packaging, including creating new solutions and enhancing existing ones. You will test materials, support prototype development, and apply advanced technical knowledge and analytical skills.

Packaging Design & Development Design, develop, and optimize packaging systems (pouches, blister trays, cartons, labels, boxes, shrink wraps, etc.) to meet functional, quality, and regulatory requirements. Conduct material evaluation, testing, and selection with consideration for compatibility, sustainability, manufacturability, durability, and cost. Lead or support root‑cause investigations and implement improvements for packaging-related performance issues.

Prototyping & Process Development Lead or contribute to prototype design, assembly, testing, and line trials to validate new packaging concepts. Develop and refine packaging manufacturing processes, including equipment specification, qualification, and validation. Collaborate closely with Engineering, Operations, Quality, Regulatory, and Supply Chain to ensure smooth technology transfer to production.

Equipment, Systems & Automation Oversee installation, commissioning, operation, and maintenance readiness of packaging machinery and inspection systems (e.g., vision systems, inline verification). Troubleshoot equipment or system performance and drive corrective and preventive actions to maintain efficiency and quality.

Quality, Compliance & Risk Management Integrate quality assurance and control requirements into packaging and process design. Ensure adherence to technical standards, regulatory guidelines, and global packaging/labelling regulations. Perform or support risk assessments (pFMEA, QRA) for packaging components and processes. Follow GxP, SOPs, and documentation requirements to ensure full traceability and audit readiness.

Artwork & Labelling Create, review, and manage product artwork within the Artwork Management System. Ensure labelling accuracy and regulatory compliance across all markets. Support change control processes related to artwork, packaging, and labelling updates.

Continuous Improvement & Leadership Identify and implement improvements in packaging robustness, sustainability, cost, and manufacturability. Make informed technical decisions within your area and contribute to broader project and organizational objectives.

WHAT YOU’LL BRING TO ALCON: Bachelor’s degree or higher in Packaging Engineering, Mechanical Engineering, Materials Science, Industrial Engineering, or related technical field. 5+ years of experience in packaging engineering, ideally within medical device, pharmaceutical, or other regulated manufacturing environments. Strong understanding of packaging materials (plastics, films, foils, paperboard, adhesives) and their performance characteristics. Hands‑on experience with packaging equipment, automation systems, and vision/inspection systems (preferred). Working knowledge of equipment qualification and process validation (IQ/OQ/PQ), as well as design controls. Experience with CAD tools and engineering documentation (drawings, specifications, BOMs). Familiarity with Artwork Management Systems and labelling compliance requirements. Knowledge of GxP, ISO 11607, FDA 21 CFR Part 820, EU MDR, and other relevant regulatory frameworks. Ability to perform risk assessments (FMEA, QRA) and apply quality control methodologies. Proficiency with statistical tools (e.g., Minitab) is a plus. Excellent communication skills, with the ability to explain technical concepts to diverse stakeholders. Detail‑oriented, proactive, and committed to high standards of quality and compliance.

Why Join Us: Opportunity to work with a leading global medical device company. Collaborate with a diverse and talented team in a supportive work environment. Competitive compensation package and comprehensive benefits. Continuous learning and development opportunities.