Process Engineer (Wire Harness Automotive)

Process Engineer (Wire Harness Automotive) Volex is a global leader in integrated manufacturing and a trusted supplier of power products. With expertise in cable assemblies, data center connectivity, electric vehicle charging, and consumer electronics, we serve a diverse range of markets worldwide.

Headquartered in the UK, we operate 28 manufacturing locations and employ over 14,000 people across 25 countries. Our business spans five divisions: Complex Industrial Technology, Consumer Electricals, Electric Vehicles, Medical, and Off-Highway/Specialist Automotive.

Our products power everything from everyday household devices to advanced medical equipment. Through our local sales teams and authorized partners, we deliver innovative solutions to OEMs and EMS companies around the globe.

Job Overview

Job Title: Process Engineer (Wire Harness Automotive)

To control and improve manufacturing processes for wire harness & Automotive project

To improve UPPH and optimize the product quality and yield to meet KPI

To ensure that quality of Product/New product are made based on Customer requirements

To ensure new product introduction (NPI) implementation to meet VCD and Customer quality expectation

Control processes on wire harness line

To ensure that the processes are carried out in accordance to the process flows and the machine parameters

To resolve customer complaints pertaining to process problems with completed 4M analysis, Corrective & Preventive action

Improve processes on wire harness line

To study and try out new processes/method and update the process instructions (WI, Flow chart, etc.), update specifications, drawings etc.

To improve process cycle time/UPPH through new process, method, automation, etc.

To resolve process problems occurring on the production lines to ensure smooth operation

To conduct pilot run pertaining to approval of new or change of components, spec etc.

Improve yields on wire harness line

To constantly study and analysis the yield losses to meet management KPI

Raise / Release ECR/DRN/Rework Flow, FMEA, WI/SOP and other related process documents

Initiate to raise/Release ECR/DRN/Rework Flow, WI/SOP and other related process documents if required for process improvement, material changing, or customer requirement

To support Management/Sales team on New product, VE (Value Engineering) and VA (Value Added) activity

To propose new process/method /material with lower cost solution

To improve cycle time/UPPH

Monitoring/ Control the new product once launch for mass production

New Project / First Run on wire harness line

Responsible to create work instruction for new product and new process introduction

To review and provide tooling /equipment list for new product and coordinate with related team for execution

To initiate new concept/idea of the fixture/jig for new process introduction and work with technical team for execution/implementation

To verify BOM/ drawing correctness during initial run and determine necessary test parameter, spec, proposed change in the drawing if any

Trainings of production operators with regards to new technologies and process

To determine packaging spec and to propose others spec that related to production drawing, etc.

To complete, creation and verification of product documentation (New Crimp height, New Process flow, conversion of new part, etc.)

Key Qualifications and Desirable Experience

3-5 years of relevant work experience in the same role

Min D3 on electrical/electronic engineering

Familiar with electrical/ electronic components, wire harness, etc

Computer literate with Microsoft office (Excel, Word, Powerpoint), AUTO CAD & Microsoft Project is advantageous

Equal Opportunity Statement Volex is committed to upholding fair, inclusive, and non-discriminatory employment practices. All employment decisions are based strictly on job-related qualifications and merit, without regard to personal characteristics unrelated to job performance. We maintain a zero-tolerance policy toward discrimination, harassment, and the use of child labour. Volex also recognises and respects the right of employees to representation and collective bargaining, and we are dedicated to fostering a safe, respectful, and empowering work environment for all.

Seniority level Mid-Senior level

Employment type Full-time

Job function Manufacturing and Engineering

Industries Appliances, Electrical, and Electronics Manufacturing and Computers and Electronics Manufacturing

Location Batam, Riau Islands, Indonesia

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